22 Years' Battery Customization
Aug 22, 2023 Pageview：413
As we all know, what a battery consists and it is very important to pack it carefully so nothing inside it collides. If you don’t pay attention to the packaging, then there is a possibility that the internal materials will collide and cause damage to your batteries. Therefore, you must choose the right packaging material.
The packaging has to be of higher quality to keep the batteries safe from external damage like soft-coated aluminum-plastic film, steel shell, or maybe aluminum shell. There is a possibility that you can divide the packaging into different types of packaging.
All battery parts get packed in different packaging shells so they don’t get in contact and cause trouble. It is necessary to use the right material to keep the batteries safe from external damage. We have mentioned laminated films, and another great option would be cans, lids, cases, and rolls.
Lithium-ion Battery Casing Material
A lithium-ion battery doesn’t only require proper packaging to reach its destination, but it is also necessary that you first wrap the battery material in a proper casing. Yes, the lithium-ion battery is a casing that protects the inside parts from outside damage. If the internal parts come in contact with each other, then there is a great possibility that a short circuit might occur.
Polymeric foams are used in manufacturing to keep the inside cells of the battery from any external foam. Accidental shocks can cause real damage to the cells of your battery. Other than the foam, Ni-coated steels are used to ensure the safety of the anode, cathode, and separator. Yes, these are the main three parts of a lithium-ion battery.
You must use casing material to keep these integral parts of the battery safe from any external shock. Without casing, the battery would be like an open book and won’t function. Therefore, casing of high-quality material is used to keep the lithium-ion battery safe from corrosion and chemical resistance.
Nickel provides safety to the steel part of the casing because it will surely get rusty after some time. So, the only way to keep the lithium-ion battery is a good shape; Ni-coated nickel is used.
Lithium-ion Battery Packaging
The significant reason for packaging lithium-ion batteries is to isolate the internal parts of the battery from the outside. To create a vacuum and water-free environment inside the lithium-ion battery, it is necessary that high-quality packaging gets used.
Before packaging a lithium-ion battery, it is necessary to ensure the following test that the product itself has passed:
The battery and its cells have passed the UV tests.
All the terminals are being double-checked against short circuits.
Packaging can be done now.
Appropriate and quality inner and outer packaging materials are being chosen.
Packaging must have the needed labels and marks of the manufacturing company.
The lithium-ion battery has all the needed documents before you sell it to the buyer.
As we have mentioned the points above, it is important that you tick-mark all the things mentioned above before you sell your lithium-ion battery and send it to the packaging phase. Once your product has passed the tests, you can pack it in proper packaging and ship it to its actual destination.
Is it important to pack your lithium-ion battery in any packaging?
Before sending the lithium-ion battery to its owner, you must pack the battery in proper packaging. Otherwise, there is a possibility that the battery might reach its destination in its primary form.
The packaging consists of high-quality plastic, the manual about the battery, and the box that keeps it inside its four walls. So if you think that you can sell your lithium-ion battery without spending a dime on its packaging, then you are highly mistaken. The packaging keeps the battery safe from any kind of external threat. Plus, to reach its destination in its finest form, you certainly take care of the outsides of the battery.
Battery Packaging Design
The packaging design of the battery depends on its size and shape, but you will always find them in proper packaging. Otherwise, if you find them open and they haven’t been used, then it is possible they might not work well.
Most of the batteries are tightly wrapped in polycarbonate with their blends, as these blends have been used for decades to keep batteries from any external damage and to keep them aligned together properly.
If we talk about AA or AAA batteries, you will find them covered in plastic. Well, it also depends on the quality of the cells and the company that has been manufacturing and selling those batteries. If we talk about premium quality batteries, you will always find them in fine packaging- a mixture of plastic and cardboard.
Why is plastic being used for battery packaging?
Why can’t someone sell batteries without them being packed in fine packaging? Don’t you think that if you leave those batteries, then the environment will have some kind of effect on them? Batteries consist of different types of parts, and to keep them safe from external hazards, it is necessary to keep them in proper packaging. Now you might be thinking, why does it always have to be plastic? Plastic is an enemy of nature and the environment, but it keeps the batteries you want to use later in their best form.
Well, plastic is surely the enemy of nature, but it has qualities that keep the batteries safe from corrosion and electrical insulators from any short-circuiting. Now you might have to understand that using plastic is the best thing to use for packaging purposes.
Final Words:
The safety of the batteries is important; otherwise, if any pressure cause any disturbance inside the batteries, they might get damaged. Therefore, you must choose the right packaging for your batteries if you want them to work and give their best performance whenever you connect with your system to get recharged. Most of the batteries you will have been in cardboard packaging polypropylene-based films.
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