22 Years' Battery Customization

How to detect whether the lithium battery protection plate is good or not?

Dec 13, 2018   Pageview:882

Lithium battery protection board is the charge and discharge protection for the series lithium battery pack; when fully charged, it can ensure that the voltage difference between each unit battery is less than the set value (generally ±20mV), and realize the equalization of each unit of the battery pack. , effectively improving the charging effect under the series charging mode; simultaneously detecting the overvoltage, under-voltage, overcurrent, short circuit, and over temperature conditions of each single cell in the battery pack, protecting and extending the battery life; under-voltage protection enables each A single battery prevents damage to the battery due to over discharge during discharge.

 

As shown in the figure, the IC is powered by the battery, and the voltage can guarantee reliable operation at 2v-5v.

 

1. Overcharge protection and overcharge protection recovery

 

When the battery is charged so that the voltage exceeds the set value VC (4.25-4.35V, the specific overcharge protection voltage depends on the IC), VD1 flips to make Cout low, T1 is off, and charging stops. When the battery voltage falls back to VCR (3.8-4.1V, the specific overcharge protection recovery voltage depends on the IC), Cout becomes high level, T1 conduction is continued, VCR must be less than VC fixed value to prevent frequent jumps .

 

2. Over-discharge protection and over-discharge protection recovery

 

When the battery voltage drops to the set value VD (2.3-2.5V due to discharge, the specific overcharge protection voltage depends on the IC), VD2 flips, and after a short time delay, Dout becomes low level, T2 is cut off. The discharge stops and when the battery is placed in charge, the internal OR door is flipped and T2 is turned back on to prepare for the next discharge.

 

3, overcurrent, short circuit protection

 

When the circuit charge and discharge loop current exceeds the set value or is short-circuited, the short-circuit detection circuit operates to turn off the MOS transistor and the current is cut off.

 

Lithium battery protection board common fault

 

1, no display, low output voltage, cannot afford the load

 

2, no charging

 

3, no internal resistance, large internal resistance

 

4, no resistance

 

5, overcurrent

 

6, not decoding

 

Lithium battery protection board

 

First, ensure that the sampling line (wire) is connected correctly.

 

Take 7-string battery 8pin line as an example

 

B-line connected battery total negative

 

B1 line connected to the first string of battery positive

 

B2 line connected to the second string of battery positive

 

B3 line connected to the third string battery positive

 

B4 line connected to the 4th string battery positive

 

B5 line connected to the fifth string battery positive

 

B6 line connected to the sixth string battery positive

 

B7 line connected to the 7th string battery positive

 

PS: The 7th string of the 7th string of the battery positive pole is also the total positive pole, the same can be analogized to any string battery pack.

 

Second, through the multi-meter to determine the correct wiring of the battery cable

 

3. After the measurement voltage is normal, plug the cable into the protection board and measure the resistance between the protection board B- and P-. The resistance is 0, which means that they are unobstructed before, and the protection board is good.

 

4. Alternatively, by connecting the B-line, measure the voltage of B- and the total positive pole of the battery and the voltage of P- and the total positive pole of the battery. The voltage is the same, indicating that the protection board is normal (the protection board is equivalent to the switch, the switch is already open, and the current can be safely passed). The example test is: B-to the battery total positive voltage is 25.11VP-to the battery total positive voltage is 25.11V. The two voltages are consistent to indicate that the protection board is normal. If P- discharges through a large current, there will be a slight pressure drop, and the protection plate will heat up (about 50 degrees), which is a normal phenomenon.

 

Precautions for testing lithium battery protection board

 

1. When the voltage is measured, the meter is placed correctly. When it is touched, it will short-circuit and smoke.

 

2. When connecting the protection board, be sure to connect the cable first and then insert the protection board. Inserting the protection board may cause the board to burn out.

*
*
*
*
*

Leave a message

Contact Us

* Please enter your name

Email is required. This email is not valid

* Please enter your company

Massage is required.
Contact Us

We’ll get back to you soon

Done