An article to understand the production process of electric car battery

First take the battery down, solder the cable, and wipe it clean with a rag. The next step is to open the cover. Each battery has a vent. The general battery vent is on the side of the cover. The location of the gap, that is for the exhaust, align the slotted screwdriver with the slot, use a screwdriver to make the screwdriver head into the vent hole, then go up to the point, and then shoot inside (small battery up) The middle of the cover is shot because the opening inside is on both sides of the vent hole, but the electric motor battery needs to be measured, because the opening inside is in the middle, so that it will not damage the rubber cap inside, and then tilt up, do a few more The battery cover can be tilted down, not too savage.

Method and procedure for adding distilled water to electric vehicle battery

After opening the cover, you will find 6 hats, but this time you may "snap" two sounds and fly off a few rubber caps. So when you open the cover don’t take off the cover take it off slowly and use it. Cover the hand to prevent the rubber cap from flying away, because perhaps the internal pressure of the battery is high. Carefully remove the rubber cap. The white one is absorbent cotton. You can also remove it.

Next, you can make up the water. Add 7ml (electric battery and 12ml) to each hole. (There is no electrolyte to buy a bottle of distilled water in the supermarket. You can also remember that it is not electrolyte.) In order, you will not be mistaken.

Method and procedure for adding distilled water to electric vehicle battery

After adding water, you can put on the rubber cap, and the absorbent cotton should be restored as it is. After you have done it, you can cover it, but wait, see the next step.

Method and procedure for adding distilled water to electric vehicle battery

After adding water, you can put on the rubber cap, and the absorbent cotton should be restored as it is. After you have done it, you can cover it, but wait, see the next step.

Use a small screwdriver to pry the pvc glue, put a little glue on the cover and the battery, then you can cover it, not too much glue, so as not to be difficult to open next time, and too much may flow to the rubber cap, so The rubber cap was sealed and it was originally exhausted but could not be vented.

Method and procedure for adding distilled water to electric vehicle battery

After the water is added, it is best to charge it for 24 hours. It is really anxious to use the car the next morning. You can also charge it immediately. If you are not in a hurry, then wait for one night to recharge, so that you can let the water Better absorption, consistent electrolyte concentration at various locations inside the battery

Method and procedure for adding distilled water to electric vehicle battery

The battery is under warranty or the battery can be charged automatically. It is not recommended to add water.

Electric vehicle battery is the power source on electric vehicles. Most of the current electric vehicles are equipped with lead-acid batteries. The lead-acid batteries are low in cost and cost-effective. Because this battery can be charged and can be used repeatedly, it is called a “lead-acid battery”.

In 1860, France's Plante invented a battery using lead as an electrode, which is the precursor of a lead-acid battery.

The following four types of power batteries can be used by electric bicycles, namely valve-regulated lead-acid maintenance-free batteries, colloidal lead-acid batteries, nickel-metal hydride batteries, and lithium-ion batteries.

Lead-acid batteries

Lead-acid batteries are widely used and widely studied by various electric vehicles in various countries because of their low price, abundant material sources, high specific power, mature technology and manufacturing processes, and high resource recovery rate. As a labor-saving, convenient, fast, comfortable, inexpensive, zero-emission personal vehicle, electric bicycles have been widely accepted and valued by relevant state departments. The Research Group on the Development Strategy of Light Electric Vehicle Industry, which was participated by the Development Research Center of the State Council, the National Development and Reform Commission, the Ministry of Construction, and the Ministry of Science and Technology, put forward the report on the “Study on the Development Strategy of Light Electric Vehicle Industry”. The number of electric bicycles in the country has reached more than 30 million. More than 95% of electric bicycles use VRLA batteries. [1]

The vast majority of commercial electric bicycles are sealed lead-acid batteries, which do not need to be replenished frequently and are maintenance-free. The main chemical reaction is: PbO2+2H2SO4+Pb←Charging, Discharging→2PbSO4+2H2O

When the lead-acid battery is charged, the spongy lead of the yttrium-yang pole which becomes lead sulfate releases the sulfuric acid component fixed therein into the electrolyte, and becomes sponge lead and lead oxide, respectively, and the concentration of sulfuric acid in the electrolyte is continuously increased; The lead oxide in the anode during discharge and the spongy lead on the cathode plate react with sulfuric acid in the electrolyte to become lead sulfate, and the concentration of sulfuric acid in the electrolyte is continuously lowered. When the lead-acid battery is not fully charged, the lead sulfate in the yin and yang plates cannot be completely converted into spongy lead and lead oxide. If the battery is insufficient for a long period of time, the lead sulfate will crystallize, the plate will be vulcanized, and the battery quality will be deteriorated; When the battery is overcharged, the amount of oxygen generated by the anode is greater than the adsorption capacity of the cathode, so that the internal pressure of the battery increases, causing gas to overflow, the electrolyte is reduced, and the active material may soften or fall off, and the battery life is greatly shortened.

Comprehensive performance has been greatly improved

In the past 10 years, the comprehensive performance of valve-regulated lead batteries for electric bicycles has been greatly improved. Take the 6-DZM-10 battery as an example. In 1997, this type of battery has insufficient capacity. The 2h rate (5A) discharge capacity is less than 10Ah; the specific energy is low, the specific energy of 2h rate is less than 30Wh/kg; the life is short, and the cycle life of 100% discharge depth is only 50~ 60 times (before the capacity dropped to 8Ah; the same below), the service life is only 3~5 months.

By 2003, the 2h rate (5A) discharge capacity reached 11~13Ah; the 2h rate specific energy reached 33~36Wh/kg; the 100% discharge depth cycle life reached 250~300 times, and the service life could reach more than 12 months. The problems with valve-regulated lead-acid batteries for electric bicycles have basically been solved.

There is a new and breakthrough in the deep cycle life performance of this type of battery. The main performances are as follows: 2h rate (5A) initial discharge capacity reaches 14Ah; 2h rate specific energy reaches 38Wh/kg; 100% discharge depth has a cycle life of more than 400 times, total discharge capacity is 4500Ah, and the corresponding cumulative mileage is about 18000km (to 4km) /Ah, the same as below). The highest deep cycle life is more than 600 times, and the total discharge capacity is 6151 Ah, and the corresponding accumulated mileage is about 24,600 km. If the capacity is less than 7Ah as the end of life mark, the deep cycle life is 943 cycles, the total discharge capacity is 8710Ah, and the corresponding cumulative mileage is about 34800km. If you press the deep cycle life of 250 times or release the total capacity of 2250Ah, the corresponding accumulated mileage of 9000km can be guaranteed for 1 year. [1]

Pay attention to the match with the charger

In the practice of many years of use, the whole vehicle manufacturers and battery manufacturers of electric bicycles have gradually recognized the importance of matching between the battery and the electric drive system related equipment, especially the matching with the charger. Manufacturing quality is a prerequisite for battery quality, but it can only be used with its matching charger to achieve the superior performance of high-quality batteries, otherwise high-quality batteries cannot fully exert their potential superior performance. [1]

The storage parameters of different manufacturers' batteries are different due to differences in formulation, structure, acid concentration and the like. For example, we found in the study that the charging parameters of different manufacturers' batteries in the constant voltage stage can differ by 1.5~2.0V (for 36V battery pack). The basic requirements for proper charging parameters are: to ensure that the battery can be fully charged, and that the battery capacity will not be attenuated due to under-charging; and to ensure that the battery will not be seriously dehydrated and thermally run out of control due to over-charging during the whole life. [1]

Pure electric vehicle lead storage battery

The open lead storage battery used in the early pure electric vehicles adopted the research results during the “August 5th” planning period, and has achieved successful experience of 19 months (120,000 km). The key is to accumulate the control charging mode and depth of discharge. And timely hydration and other system matching work experience and meticulous maintenance experience. In recent years, four-wheeled miniature electric vehicles (including tour buses, patrol cars, golf carts, short-distance road vehicles, etc.) have developed rapidly, and most of the cars used are open lead batteries. The battery of the corresponding model is favored by the battery manufacturer. [1]

The electric vehicle adopts a new valve-regulated sealed lead storage battery. Its performance is: 3h rate capacity 55Ah; specific energy is 33Wh/kg and 84Wh/L at 3h; the cycle life of 75% discharge depth is more than 400 times. It is believed that the successful experience of valve-controlled lead storage batteries for electric bicycles can be extended to valve-controlled lead storage batteries for pure electric vehicles, and the performance will be further improved. [1]

Lead battery for hybrid electric vehicles

Hybrid electric vehicles are now divided into three categories: lightly hybrid (ie, electric systems are mainly used to start and recover braking energy, 42V electric systems that will be promoted in all cars belong to this type), moderately mixed (ie electric) The system is used to start, recover braking energy and medium and short distance travel), heavy hybrid (ie electric system for starting, recovering braking energy and driving over longer distances, also known as "Plug-in"). [1]

It has been clarified in domestic and foreign literatures that in lightly mixed electric vehicles, valve-regulated lead storage batteries are advantageous, mainly because of their low cost, mature technology and reliable performance; valve-controlled lead storage batteries for medium-mixed electric vehicles. , ALABC (Advanced Lead-Acid Battery Complex) is being developed to prepare for the market of moderate hybrid electric vehicles with MH-Ni batteries. Roll-on bipolar batteries and TMF (metal) have been introduced and tested on the vehicle. Thin film) battery; in the field of heavily mixed electric vehicles, the lead battery has a low specific energy and cannot meet the driving requirements of the electric system for a long distance. [1]

Colloidal battery

It is an improvement of ordinary lead-acid batteries for liquid electrolytes. It adopts gelatinous electrolyte, and there is no free liquid inside. In the same volume, the electrolyte capacity is large, the heat capacity is large, and the heat dissipation ability is strong, which can avoid the thermal runaway phenomenon that is easy to be generated in general batteries; the electrolyte concentration is low, and the corrosion of the plates is weak. The concentration is uniform and there is no acid stratification.

Nickel-metal hydride battery

(Ni-MH)

Nickel-metal hydride batteries are a newcomer to the battery family that emerged in the 1990s and are growing rapidly. The electrode reaction of the Ni-MH battery is:

Positive electrode: Ni(OH)2+OH-=NiOOH+H2O+e-

Negative electrode: M+H2O+e=MHab+OH-Ni(OH)2+M=NiOOH+MHab

It is the same alkaline battery as the nickel-cadmium battery. It only replaces the cadmium cd of the negative electrode material in the nickel-cadmium battery with the hydrogen storage alloy material (mh), and the electromotive force is still 1.32v. It has all the excellent characteristics of nickel-cadmium batteries, and its energy density is higher than that of nickel-cadmium batteries. The main advantages are: higher specific energy (longer distance for one charge); higher specific power, smooth discharge during high current operation (good ability to accelerate climbing); good low temperature discharge performance; long cycle life; safe and reliable, Maintenance-free; no memory effect; no pollution problems to the environment, renewable, consistent with the concept of sustainable development. However, Ni-MH batteries are too expensive and expensive.

lithium ion battery

The lithium-ion battery is a new high-energy battery that was first introduced to the market by Sony Corporation of Japan in 1990. The advantage is that it has higher specific energy and is the current battery with the highest energy. It has been promoted and applied in portable information products.

Lithium-ion batteries are generally considered to have the following advantages: large specific energy; high specific power; small self-discharge; no memory effect; good cycle characteristics; fast discharge, high efficiency; wide operating temperature range; no environmental pollution, etc. It is expected to enter the ranks of the best power supply in the 21st century. It is expected that during the period of 2006-2012, when lithium-ion batteries are further developed, the market share of MH/Ni batteries will shrink. The lithium ion market share will expand. Electric bicycle products using lithium ion batteries have been sold.

Driven by the development of new and inexpensive cathode materials with good safety, good cycle performance and high specific capacity, lithium ion batteries for electric bicycles are close to practical. Several lithium-ion batteries for electric bicycles with a battery management system (BMS) are available. There are also electric bicycle manufacturers specializing in the production of lithium ion batteries. The author believes that the lithium-ion battery for electric bicycles will be the first commercialized, high-volume power-type battery in the car; it will be a practical battery after the lead battery, and will also be used for high-end electric the battery for bicycle products. There have been many reports on large-scale lithium-ion batteries in pure electric cars and electric buses, as well as trials on hybrid electric vehicles. According to the current development level and experience of lithium-ion batteries, it is considered that the safety of 48V10Ah battery packs for electric bicycles is guaranteed, but the use of large-scale lithium-ion batteries for commercial electric vehicles still requires a lot of hard work. Mainly: pure electric cars and electric buses, as well as hybrid electric vehicles, the number of batteries used, the system is complex, the safety is more difficult, the requirements for reliability and consistency are higher, the price is too high. It has been reported that Shenzhen BYD will provide 200 taxi cars with lithium-ion batteries as the power source in 2005. It has been postponed until 2007. [1]

The fuel cell

The fuel cell directly converts chemical energy into electrical energy to supply the motor to drive the vehicle. Its main advantages are: high efficiency, fuel saving; zero emissions; low noise, etc., especially suitable for vehicle power source. Hydrogen fuel cell vehicles will be ideal for replacing cars that are fueled by petroleum products. [1]

Zinc-nickel battery (Zn-Ni)

Zn-Ni batteries have been considered as batteries for electric vehicles that should be promoted. From the market screening of 4 to 5 years, it is almost never used on commercial electric vehicles. This is mainly due to the high price of Zn-Ni battery (2.5 to 4 yuan per VAH, 4 to 6 times that of lead storage battery); during the cycle, the initial capacity attenuation rate is large, which affects the actual usable life of the battery pack. In addition, the rapid development and price reduction of lithium ion batteries make Zn-Ni batteries less competitive in electric vehicles. [1]

Zinc air battery

Zinc air battery is a kind of metal-air battery and belongs to the category of semi-fuel battery. It has the advantages of high energy, abundant raw materials, low price, no pollution, and is considered to be a competitive candidate for batteries for electric vehicles.

American Chinese have set up PowerZinc in Shanghai to produce mechanically rechargeable zinc batteries, and have built demonstration workshops. The manufactured electric bicycles and electric motorcycles were loaded with zinc-air batteries for driving mileage tests, reaching 150km and 250km respectively, and a large number of promotion and application work were carried out, and 50 battery replacement points were established in Shanghai. However, in less than one year, the promotion of the trial work stopped, and the results of the market screening were not accepted by the users. Later, with the support of some leaders, an electric bus powered by the zinc-air battery manufactured by the company was used, but it was exposed to zinc and air.

The page contains the contents of the machine translation.